[Composite Materials 101] Type-B Tank Spray Foam Insulation System
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<p><span style="font-family:Arial,Helvetica,sans-serif;"><img alt="" src="https://www.hcarbon.com/upload/ckeditor/f9c1ad92-0efa-4e48-890d-149f61548d29.png" style="width: 100%; height: 100%;" /></span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">On December 2, 2025, Hankuk Carbon, in collaboration with Nihon Shipyard, obtained Approval in Principle (AiP) from Nippon Kaiji Kyokai (NK) and Lloyd’s Register (LR) for SPRAY FOAM INSULATION OF IMO TYPE B – TANK – LPG / LEG / LNG WITH AMMONIA READY CARGO & FUEL TANKS</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">Approval in Principle is a pre-verification process that confirms whether a new technology complies with international regulations and classification society requirements, including structural integrity and design feasibility. This approval signifies that the technology has secured a solid technical foundation for practical application on commercial vessels.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">This achievement represents meaningful recognition of Hankuk Carbon’s insulation technology under the strict safety standards of the shipbuilding and offshore industry.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;"><span style="font-size:20px;"><b>Background: Fuel Tank Classification and Emerging Requirements</b></span></span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">Independent fuel storage tanks used in shipbuilding are classified as Type A, Type B, or Type C depending on the application of a secondary barrier and operating conditions. The appropriate tank type is selected based on fuel characteristics and vessel design objectives. Among these, Type B tanks are designed with high structural reliability and leak-tolerant concepts, and have traditionally employed either panel-type insulation systems or spray foam insulation systems.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">As the adoption of fuels with higher toxicity and stricter safety requirements—such as ammonia continues to expand, the reliability of fuel containment structures and the overall integrity and stability of insulation systems have become increasingly critical factors in vessel design.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;"><span style="font-size:20px;"><b>Limitations of Conventional Insulation and Hankuk Carbon’s Technical Solution</b></span></span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;"><img alt="" src="https://www.hcarbon.com/upload/ckeditor/30fae982-7907-4abe-aebd-520ad9c981c4.png" style="width: 100%; height: 100%;" /></span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">Most conventional insulation systems have been designed primarily for LNG applications. As a result, they reveal limitations when applied to ammonia fuel, particularly in terms of toxicity management, material compatibility, and long-term exposure stability. Panel-type insulation systems, in particular, have shown operational constraints, including heat loss at panel joints and reported cases of insulation performance degradation during long-term storage and installation.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">To address these challenges, Hankuk Carbon’s Type B Tank Spray Foam Insulation System forms a seamless insulation layer through on-site application, ensuring high airtightness and stable thermal performance in compliance with IMO requirements. The system eliminates the need for fixation welding, thereby reducing structural risks, and the skin layer formed during application helps minimize insulation aging over time.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">This solution is an Ammonia-Ready insulation system, designed to enhance thermal performance and safety while reducing maintenance requirements. By addressing the limitations of LNG-based insulation systems, it demonstrates the evolution of insulation technology in response to changing fuel paradigms.</span><br />
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<p><span style="font-family:Arial,Helvetica,sans-serif;"><b><span style="font-size:20px;">Hankuk Carbon’s Technology Direction Toward a Sustainable Marine Industry</span> </b></span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;"><img alt="" src="https://www.hcarbon.com/upload/ckeditor/8d4255af-40aa-481e-a347-b4fbed05c734.png" style="width: 100%; height: 100%;" /></span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">This Approval in Principle serves as international validation of Hankuk Carbon’s accumulated expertise in composite-based insulation technologies, at a time when the shipbuilding and marine industry is accelerating its transition toward eco-friendly fuels such as LNG and ammonia.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">By applying a spray foam insulation system optimized for the structural characteristics of Type B tanks, Hankuk Carbon provides a technical solution that ensures stable performance even in cryogenic environments, while achieving both high insulation performance and installation efficiency.</span></p>
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<p><span style="font-family:Arial,Helvetica,sans-serif;">Moving beyond simple material supply, Hankuk Carbon continues to support the technological advancement of the shipbuilding and offshore industry through reliable insulation and structural solutions for extreme environments. The company remains committed to developing future-ready technologies for eco-friendly vessels and a sustainable marine industry, in close collaboration with global partners.</span><br />
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- Spray Foam Insulation
- Type B Tank
- MarineEngineering
- Sustainable Shipping
- Eco Friendly Fuels
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